Challenge
  • Design and build an automated material handling solution for an OEM supplying hospitals and laboratories.
  • Absolute cleanliness, rigorous maintenance and zero-risk safety standards for handling fragile test tubes containing biohazardous material.
  • Design controls and maintenance tools for operators unfamiliar with automation.
  • Fast system payback with zero downtime.
  • Tight Specimen Transfer Container (STC) traceability.

 

Solution

  • Precision, high-throughput automation system eliminates risk of human error – each STC is sorted, decapped, analyzed, bar code scanned, re-capped and tracked (system integrated with data management system provided by customer).
  • Enclosed system for safety and cleanliness.
  • Built from "plug and play", quick-change modules and sub-components (backup modules and parts supplied) for ease of maintenance and service, with minimum downtime.
  • User-friendly design and local controls, for intuitive operation and easy integration by OEM.

 

Technologies Used
  • SC44 conveyor system
  • Sorting, merging, diverging devices
  • Capping, decapping devices
  • Blood analyzers (provided by customer)
  • Bar code scanning devices
  • Data management system (provided by customer)

 

Performance Achieved
  • Precise handling
  • Higher test reliability
  • Faster throughput
  • Lower cost per sample

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