| Challenge |
- Develop standard design template in order to reduce costs to meet growing market demand while still remaining flexible to meet each customer’s unique needs
- Illuminate photovoltaic under test with a simulated solar spectrum to accommodate various product sizes and manufacturing processes while meeting industry-accepted standards
- Design and integrate data acquisition and photovoltaic electronic load circuitry to support very short light source pulse widths and fast test times
- Develop software and material handling flexibility to support the data analysing, classifying, and sorting of various product types and sizes
- Material handling tooling to support extremely brittle, thin crystalline material
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| Solution |
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- A complete automated solution for the testing and sorting of photovoltaic cells & panels of a variety of types and sizes
- Support for either continuous or pulsed light source technologies with required sun intensity and image area uniformity
- High-end, high-speed data acquisition and computer-controlled test circuitry to sweep and capture the product’s Current vs. Voltage (I-V) characteristic
- Ability to normalize for temperature and/or control test platen temperature for consistency of results
- PC-based testing in a Windows NT environment with advanced user configuration menus, system diagnostics, shift report generation, and test data analysing, archiving, & exporting capabilities
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| Technologies Integrated |
- ATS Test Systems Customized Visual C++ Test Executive
- National Instruments high-speed, high-accuracy data acquisition sized for required sample rates of photovoltaic current, voltage, and temperature
- Agilent Programmable Power Supply for voltage biasing of photovoltaic to compensate for short circuit losses
- Computer-controlled, fast-response FET electronic load to sweep photovoltaic I-V characteristic
- Integration with either continuous or pulsed light sources, sized for photovoltaic image area
- ATS Test Systems custom tooling and fixturing with optional temperature-controlled test platen
- ATS SuperbotTM for product material handling to identified cell classification bins
- ATS Test Systems urethane solar cell carriers
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| Performance Achieved |
- Demonstrated Gauge Repeatability & Reproducibility < 10%
- Fast test times support overall process throughput of < 3 seconds per part
- Configurable test ranges and pass/fail criteria for the following parameters (system instrumentation is selected to match product specifications):
- Complete I-V Curve
- Open Circuit Voltage
- Short Circuit Current
- Maximum Power
- Current & Voltage @ Maximum Power
- Short Circuit Current Density
- Current @ Fixed Voltage Level
- Fill Factor
- Efficiency
- Series Resistance
- Parallel Resistance
- Temperature
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